PGC-S型單齒輥破碎機 Single-tooth Rolling Crusher
單齒輥破碎機安裝在燒結機尾部,用來破碎經燒結后從燒結臺車上卸下來的熱燒結礦,是燒結廠整粒系統的主要設備。
Single-tooth rolling crushers are installed at the end of the sintering machine to crush the hot sintered ore unloaded from the sintering maching trolley after sintered. They are the main equipment of size stabilization system in the ore-sintering plants.
我公司生產的單齒輥破碎機分別與燒結臺車寬度為1.5米、2.5米、3.5米和5米的幾種規格燒結機相配套。1980年后,引進了日本的先進技術,經幾代技術人員的努力,在單齒輥破碎機的設計和制造工藝上不斷改進,先已達到國際先進水平。經多年的運轉實踐證明:機器運轉可靠,使用壽命長。近幾年,工業自動化的發展迅速,我公司生產的單齒輥破碎機完全可適應燒結廠集中控制的工業程度。
The single roll crushers produced by our company respectively match sintering machines of several specifications with the widths of sintering maching trolley of 1.5m, 2.5m, 3.5m and 5m. In 1980, we introduced Japan ’s advanced technology. After the effort made by several generations of technicians, we continuously improve the design and manufacturing techniques of single roll crushers. Now, they have reached the international advanced level. Many years of operation practice demonstrate that the machines operate reliably and enjoy long service life. In recent years, thanks to the rapid development of industrial automation, the single roll crushers manufactured by our company are able to adapt to industrial degree of sintering plants centralized control.
單齒輥破碎機由傳動裝置、齒輥(軸輥)裝置、輥軸給排水冷卻裝置、支撐臺車、篦板、密封罩、導槽等主要部分組成。由電動機通過安全聯軸器,經減速裝置帶動齒輥旋轉。篦板安裝在齒輥下方,當熱燒結礦從燒結機尾部卸下,通過導槽進入到篦板上面時,齒輥旋轉借助破碎齒的剪切和擠壓作用,將熱燒結礦破碎成所需要的粒度。因破碎物料溫度高,輥軸、輥齒、篦板均設計成通水冷卻式,并在表面堆焊耐磨耐熱的硬質合金,以提高使用壽命。破碎后的熱燒結礦塊從破碎機下溜槽進入冷卻機。小型單齒輥破碎機只有主軸通水冷卻,齒冠采用合金鋼鑄造,篦板上裝有護板可以更換。
Single roll crushers are mainly composed of transmission device, tooth roll (axle roll) device, roll shaft water supply and drainage cooling device, supporting trolley, grate plate, seal cover, and guide slot. The motor drives the rotation of roll through reducing device by virtue of safety coupling. The grate plate is installed below the roll. When the hot sintered ores are unloaded from the end of the sintering machine and get to the top of the grate plate through the guide slot, the rotating roll crushes the hot sintered ores into the required particle sizes through the shearing and squeezing action of the crushing teeth. Since the temperature of the crushing materials is high, the roll shaft, roll teeth and grate plate are all designed into connecting water cooling type. Repair welding of wear-resisting and heat-resisting is conducted on their surface to prolong their service life. The crushed hot sintered ores enter the cooling machine from the chute below the crusher. In the small single roll crusher, only the main shaft uses water to cool. The crown is cast through alloy steel. The grate plate is equipped with guard board which can be replaced.
為檢修方便,齒輥本身也可以整體吊裝。大規格單齒輥破碎機的篦板安放在可以移動的臺車上,可整體拉出推入,以減少停車維修時間。
For the convenience of examination and repair, the roll itself can be hoisted integrally. The grate plate of large single roll crusher is placed in the movable trolley and can be pulled out or pushed in integrally to reduce stopping and maintenance time.
單齒輥破碎機的安全聯軸器、低速聯軸器和大小齒輪等旋轉運動部件必須有安全防護罩等裝置,安全衛生。單齒輥破碎機自帶防塵罩。大規格的破碎機帶大型防塵罩,并能與吸塵裝置相聯接,衛生環保。吸塵裝置可由用戶自備。
Rotating parts such as safety coupling, low-speed coupling, as well as big and small gears in the single roll crusher must be equipped with devices such as safety shields. They are safe and hygienic. The single roll crusher has dust cover of its own. Large crushers are equipped with large dust covers and can connect with dust suction installations which are safe and environmentally friendly. The dust suction installations can be provided by the users themselves.
破碎機的型式如圖所示, 該圖不確定破碎機的具體結構。
The pattern of crusher is as shown in the following figure. This figure does not indicate the specific structure of the crusher.
主要技術性能參數
名稱 | 單位 | 型號 PGC-S | |||||||
1118 | 1524 | 1628 | 1832 | 2037 | 2443 | 2451 | |||
處理能力 | t/h | 140 | 180 | 460 | 520 | 565 | 750 | 1150 | |
破碎后粒度≤ | mm | 150 | |||||||
燒結礦溫度 | ℃ | 750~850 | |||||||
齒輥轉數 | r/min | 6~8 | |||||||
齒輥外徑 | mm | 1100 | 1500 | 1600 | 1800 | 2000 | 2400 | 2400 | |
工作寬度 | mm | 1860 | 2400 | 2560 | 3230 | 3740 | 4340 | 5130 | |
每排齒輥齒數 | 個 | 3 | 4 | 4 | 3 | 3 | 3 | 3 | |
輥齒軸向排數 | 排 | 6 | 7 | 7 | 11 | 12 | 14 | 16 | |
電機功率 | kW | 22 | 55 | 75 | 110 | 110 | 150 | 150 | |
機器外形尺寸 | 長≤ | mm | 6300 | 7000 | 9000 | 10000 | 11000 | 12000 | 130000 |
寬≤ | 2285 | 2500 | 3500 | 4500 | 5500 | 6300 | 7000 | ||
高≤ | 1300 | 1800 | 2100 | 2700 | 3000 | 3500 | 3500 | ||
機器總重≤ | t | 16 | 35 | 54 | 95 | 120 | 150 | 190 | |
注1:表中處理能力的確定以下述條件為依據: a) 熱燒結礦溫度為750~850℃; b) 篦板和破碎齒均為新的; c) 工作情況為連續給料。 注2:表1所列規格系列可根據用戶要求特殊設計和開發, 其基本參數按技術協議規定。 |